The challenge of balancing the production in a flour mill machine is not an easy thing to do. Many factors need to be considered when juggling productivity, some of which are raw material, air circulation, and energy consumption. This post will tell you how to get maximum production in flour mill machines by considering these challenges.
How To Get Maximum Production In Flour Mill Machine?
1. Flour Milling Machine Selection
There are so many different types of flour mill machines available in the market that choosing one becomes a challenge for you. So make sure to check what your requirements are before making any selection.
Of course, size matters, so always choose a good-sized mill that can grind adequately without creating any trouble with machine parts or stones. The bigger they are, the more problems might be there!
2. Electric Motor Selection
Since machines are mostly pneumatic or electric driven, it is essential to choose the right type of motor. Moreover, selecting the right RPM is also very important.
3. High Production Capacity Machine
Always go for high production capacity flour milling machines that can give you maximum output without any problem or interruption during the grinding process. This will save time money simultaneously.
4. Have A Closed System
If you have a closed system, it would be better as open systems often require more maintenance, which is time-consuming and expensive at last. So, what’s the point in investing money if there are no returns from that?
5. Proper Machine Installation
Installing a flour mill machine is not difficult, but it needs to be done correctly, or else the whole process will turn into an annoyance.
6. Vibration, Alignment, And Lubrication
Proper alignment, vibration, and lubrication are the key to getting uniform particles in the flour mill machine. The bearing should be greased, and you should also maintain the oil tank properly.
You should maintain your atta chakki machine and adequately lubricate it regularly to get maximum production out of the machinery. If possible, use an automatic oiler system instead of manual feeding, simultaneously saving time and money.
So lubricate your machine parts properly; it reduces wear and tear, which helps the equipment stay longer than usual, so try to be careful about this part too!
7. Regular Inspection Of The Millstones And Stone Seat Rings
If there are some troubles with your device, then timely repairing works best; otherwise, soon your machines would get damaged too much that you have to repurchase a new one instead of maintaining existing ones which saves money at last.
With stone wear parts like stones seat rings damaged, they need to be changed. So inspect your stone seat rings and stones regularly to ensure better performance of the flour mill machine.
8. Check For Overloading
Whether it is a single or double stand, always ensure that you are not overloading the flour mill machine. It can result in some severe damage so take steps before things become worse!
9. Troubleshooting Tips
Any downtime is not acceptable, so it would be better if you had a good idea about maintaining your machinery correctly. This will help you reduce time lost due to accidents or untimely breakdowns of machines.
A good quality product should give you the least maintenance and maximum production from time to time. However, the owner must maintain it regularly for proper use of the machine without any hassle.
10. Air Circulation
If there is no air circulation inside the machinery, getting a good quality product would be difficult. Therefore, air blowers and fans should be installed properly in your machines so that they can circulate clean air within the milling machine.
11. Material Flow
The material flow is also important to get uniform and better quality flour from your machinery. So check for proper material flow before you start milling anything inside it.
Make sure that the flow is synchronized when the ingredient moves from hopper to chamber. Once it is ground, it should move appropriately to the outlet.
12. Keep Knives And Blades Sharpened
One of the most common mistakes people make is not sharpening their knives and blades properly, which results in uneven material and poor quality products.
13. Grind Dry
If possible, try to grind dry materials because wet grinding often creates trouble for you as it increases heat generation, reduces grinding speed, and solves many more problems! So always choose the right kind of grain if not very careful about your work.
14. Get The Right Quality Of Material
Always try to get good quality grains or rice because bad materials can damage machines badly, so choose wisely always before buying anything. It will help you reduce huge losses finally!
15. Check Out For Stone Wear Parts And Grinding Chamber Walls
Regularly inspect both stone wear parts and grinding chamber walls of your machinery. They usually undergo lots of stress during the processing stages due to high-speed rotating rollers and stones.
16. Clean Regularly
Cleaning work must be done regularly because if there is no proper airflow inside machinery, it will result in an accumulation of dust that can damage all parts associated with your machine badly, so keep cleaning them at regular intervals to ensure a smooth production process; without any issues!
17. High Quality of Raw Material
Always choose the best quality grain for your machinery. It does not only help you in getting better products but also makes sure that machines do not get damaged due to low-quality raw materials in the long run!
The Bottom Line
So keep these things into consideration before buying a new flour milling machine because otherwise, you might regret it later when problems start occurring in your machinery!
Juggling challenges is difficult, but with proper planning, one can surely manage their way out easily by doing things according to plan only!
Anytime we can take help from professionals who know about this profession better than anyone else because they understand how these machines work and what could affect their performance badly, so why not use their expertise and knowledge for your benefit!